Rui Martins
When it is said that Inovafil is innovation, it is clearly that
TI 09 - April 2021

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Innovation is a word that it’s part of their name, but mainly is it engraved in the company’s DNA. The supranational projects in which Inovafil is involved are the most revolutionary in terms of textile yarns and their properties.

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hat are the company size indicators?

In terms of turnover, we hold to separate two areas: the productive – which comes from our core, the production of yarn – and the business, buying and selling yarn, which greatly influences invoicing values, but is not core. Since we are associated with Mundifios, we have a lot of synergies, and this area is one of them. We have a turnover of around ten million euros. Last year, in a perfectly abnormal situation, we had a very good first quarter, I would say one of the best ever, and then we had an abrupt stop.

Did you stop production?

We decided to stop production for a month. It wasn’t exclusively due to lack of orders, it was due to instability, which could have had several outcomes: default, delivery delays for orders already placed by customers… We began working in June at 50%, and the activity resumed fully from September on. It has been a huge surprise: 2021 is being our best year ever, which does not cease to amaze us, given the international situation, the drop in consumption and the confinements. We know that the online market paid off – but it didn’t make up for all the closed stores and drop in consumption.

The recovery is underway?

Demand has been extremely high – we’ve stopped trying to figure out why. We have been managing in the short and medium term, always attentive because everything can change at a moment’s notice – it only takes a mutation [of the virus] that is resistant to the vaccines and everything is derailed. We have to be alert and reactive, as we did last year.

What are the 10 million of 2020 worth compared to 2019?

Even with the stop and with us working three months at 50%, we managed – also through the sale of some stock – to close 2020 with a 2% or 3% decrease in turnover in comparison with the previous year.

The characteristic of Inovafil is constant learning
The team is addicted to new products, new challenges

This year, will you exceed the 10 million mark?

We hope to surpass it, but we don’t want to make too many predictions. We will definitely have a better year than 2020 and even better than 2019, we believe.

You employ 120 people. In terms of exports, how are you?

The exports were a pleasant surprise. Inovafil is a project that was designed to support the Portuguese industry and the textile cluster in the north of the country, which needs a spinning mill like Inovafil making differentiated and value-added products.

And suddenly the foreigners came…

It was said that European textiles were dead, but we realized that Europe itself needs yarn and differentiating products, not commodities, and installed capacity. The new programs that are being implemented in Europe will not stop the globalization process, but will change it. The dogmas that said that production would move entirely to Asia and that Europe would limit itself to buying and selling things with margins – design, conception…

And the seal…

The European seal. This past year has clearly exposed Europe to the risk of its dependence on Asia, and of the giants that are beginning to dominate the world’s economy.

There was a political risk clearly negotiated by Europe, don’t you think?

Yes, we are talking about the pandemic, but in the future we are going to talk about other circumstances that will be similar to this one, be it storms, political decisions, system changes… We believe that because we have the best European textile chain, even better than Italy, we can serve the best and work for them. We export about 50% of production essentially to Europe, France and Germany, and to the United States – to non-conventional markets, markets other than clothing. Furthermore, w

We believe that as we have the best European textile chain, even better than Italy – apart from 'made in Italy' – we have to serve the best and that's what we're working for. We export about 50% of production essentially to Europe, France and Germany, and to the United States.
e are involved in various research and development projects. When it is said that Inovafil is innovation, it’s about this we’re talking about. 

Let’s get to that part. Threads for thermal energy, vitamin E release, anti-ageing, healing accelerators, moisture management, thermoregulation. Are we in a textile company or in an alchemy laboratory?

We are in a textile company, believe it. If we ever put our team to work in a monoproduct, they would lose their motivation easily. The team is addicted to new products, new tasks. Mundifios realized that: if it wanted to respond to new challenges, such as sportswear and workwear, it would have to produce small quantities, without stockings, and the response time had to be fast.

This all results from the investment you make in the development area?

We knew from the beginning that our products had to speak for ourselves, and that our service had to be flawless. We are RDI [research] certified, but we wanted to go further: we created a project with the University of Minho and formed an R&D group whose function is to search for materials – in connection with partners, whether they are suppliers, licence holders or customers. We map the level of suppliers and existing fibres, we work closely with a group of fibre producers who come to test at Inovafil at an early stage, and we have a great connection with producers and their developments. Universities, technology centres, CITEVE, CeNTI, and customers are part of it all. 

What is hiding in Inovafil’s labs right now?

From what can be revealed, we are part of a giant step towards the sustainability of the global textile industry. A European project led by H&M and Adidas put together a European consortium – from companies to universities, which we integrate – that is working with fibres developed in Northern Europe, which is at the forefront of everything sustainable. The Nordic countries, which have a lot of know-how in wood, are the leaders in cellulosic fibres. In other words: from wood pulp, we go to cellulosic pulp, and then fibres. The process is to dissolve the clothes, extract the cellulose, and make fibres again, such as Infinitive Fibre. We are also part of a consortium led by TMG that is studying non-Newtonian fluids – together with CITEVE and CeNTI.

What is your annual investment in R&D?
It’s hard to quantify, but it’s always in the hundreds of thousands of euros.

You have talked about University of Minho, CITEVE and CeNTI. How do you assess the Portuguese research abilities?

They are clearly at top level, full of very capable people, and above all very accessible. Inovafil’s path is a path of innovation and partnerships, with customers, suppliers and with science – in order to launch cutting-edge products. And we still have to learn how to create and protect our products, and learn how to form value chains between Portuguese companies.

Profile

47 years old, a textile engineer, CEO and at the same time shareholder of Inovafil – which also encompasses Mundifios – and member of the United Nations Global Compact (UNGC), the largest corporate sustainability initiative in the world, supported by the UN. With a postgraduate degree in Industrial Management, he has always been connected to the thread business (his father was a director of a spinning mill), and started at António Almeida & Filhos, where he entered as an intern at and left as an administrator (at Moretextile).

Question from
José Morgado
Director of CITEVE’s Department of Technology and Engineering

INOVAFIL, as well as other Portuguese spinning mills, continues to deliver. What strategy has been followed?

The single-product spinning model is sold out in Europe. At Inovafil, where exports are a reality, we are focused on supporting the development of new products for our Portuguese customers. We are talking about the best Textile and Clothing Industry in Europe, and spinning has a very important role in keeping in the sector at the forefront.

What is the importance of R&D entities for INOVAFIL, and how do you foresee the future of this collaboration?

Along with the Universities, the relationship with the technological centres is vital for Inovafil. In the future, it will have to be based on even more proximity, more collaboration, more sharing and total openness. Partnerships are fundamental to what Inovafil intends to represent for its customers: cutting-edge technology, vanguard, innovation, added value, and development.

Raul Fangueiro
UMinho Professor and Fibrenamics Coordinator

How do you foresee the development of the conventional spinning sector given the new sustainable needs?

Conventional spinning will be decisive in creating high-performance and value-added products when working with recycled fibres. The main evolution in this technology will be in terms of compaction processes (Compact Ring), which will ensure for products’ greater durability, and less fibre release.

How important is Inovafil’s relationship with Universities on the path towards innovation?

It is a close relationship that allows knowledge swap between Universities and the industry. We are available for them to test their products at Inovafil and share their know-how. And for us, investigating and testing state-of-the-art products and raw materials it’s a research tool.

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